The wheels above are cool, specially since they can carry a lot of weight. But, the motors are 2 x 2.5KW and the belt driven design is very open making it easy to be contaminated. The powerfully motors are more designed for speed than for driving slowly, but I will optimize that later. Position system…
This drawing is an overview of the Hat’s in progress. A few is only on the planning stage, but most electronics is on prototype level and SW is coming on. Raspberry PI is the obvious core if I need heavier processing. Due to the nature of it’s SPI I can only connect one of these…
This illustrates the BasicPI Firmware Stack in progress. What I always do in embedded applications is to make a “standard” main.cpp as follows: void AppInit() { // wire hardware } int main() { AppInit(); // start OS } A team I worked in years ago agreed on this standard so we should…
This pic is of a 6368-190KV while I just received a 6368-280KV – a 3KW Outrunner BLDC w/Hall Sensors that costed me 60.- USD all in all. This will be my 3-phase test motor on the 3KW Motor controllers thought while my controller is max 60V @ 50A these motors have a spec 36V @…
One of the good things about MC4X60V50A (or steampunk controller if you like) is that MCU is powered separately from the MOSFET driver part. This enables me to use a USB, power the MCU and write test code without worrying about the 3KW driver part. For actual testing I can settle with smaller motors to…
Wow – marathon assembly job, but here it is – a fully assembled 60V, 50A Motor Controller. I will add RPI Connector and power wires tomorrow and take it for a spin.
I want a pick & place machine! That 50A Driver is 157 components. It is my largest and most complex design so far, but 157 components is a lot to assemble by hand – just so I can blow it up later 🙂
I decided to use the IR Heater for this board, so in the process of manually applying paste and placing components. Got the large components on, but still miss the 0603 o-fun. This is much harder work than it looks sitting there trying to get components you hardly can see placed. Actually have to rest…
I still have a job to assemble a full 50A motor driver, but I want to set up the MCU with correct code first. I use IR2103 that will prevent short-cut, so we should be safe, but it is better if we have pins & IO ready. CubeMX is great for this and it also…
Bugger – checking ground plane integrity I realize that it is broken. The green areas have component grounding, but the 3D showed that it was connected – the real PCB is however not connected. I should have forced a track here to ensure that this was connected, but I will solder a wire on the…